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Breakdown Maintenance, to reduce breakdown and to increase availability - Review of the maintenance schedule - Identify the root cause of failure - Implementation of suitable corrective action and preventive action - Review of the engineering personnel day to day activity. - Coordinating with the cross functional team to achieve day’s target. - Regular interaction with the team member to check compliance - Release of Annual maintenance contract to maintain the equipment, review of AMC vendor.
2) ISO 9000, 14000, and BSC safety system - Training to the engineering personnel - Implementation of the maintenance manual at shop floor - Check on the process to ensure no deviations. - Self- assessment of the process to be done to ensure compliance. - Update of manual with best practice by change management processes. - Regular check to ensure compliance
3) Critical Spare management. - Interacting with vendor for the spares, negotiation and other technical discussion. - Vendor evaluation and vendor selection - Review and approve minimum inventory of critical spares.
4) Contractor management - Cost control and manpower control in terms of number of persons coming in the plant. - Ensuring the statutory compliance by the contractor.
5) Capex implementation - Proposing the capex budget along with the user dept after making a plan - Making budgetary proposal - Planning and execution of the capex - Review the progress of the capex projects - Cost control - Reporting the compliance as per plan
6) Cost monitoring - Review of the spend against budget - Reporting the compliance and in case of any overshoot, Mitigation to be planned.
7) Networking /Liasioning and statutory compliance wrt weights & measurement. - Review of the schedule - Maintaining the certificates as required by the statutory authority - Reporting deviations if any and plan for mitigation of the risk.
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